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Complete Plants Shale 300000m3/a LECA Ceramsite Production Line
Product Details:
| Place of Origin: | China |
| Brand Name: | ZK |
| Certification: | CE ISO Certification |
| Model Number: | LECA Production Line |
Payment & Shipping Terms:
| Minimum Order Quantity: | 1 Set |
|---|---|
| Price: | Negotiable |
| Packaging Details: | Export standard container or as customers' requirements |
| Delivery Time: | 35 days |
| Payment Terms: | L/C, D/A, D/P, T/T, Western Union, MoneyGram |
| Supply Ability: | 15 Set / Sets per Month |
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Detail Information |
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| Product Name: | Shale LECA Ceramsite Production Line | Capacity: | 5,000-300,000(m3/a) |
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| Material: | Lay, Sludge, Shale, Fly Ash | Installation: | Under Supervision Of Our Engineer |
| Advantage: | High Degree Of Automation | Field: | Ceramic Proppant |
| Kiln Model: | Dia 3X48m | Solution: | Customized |
| High Light: | LECA Ceramsite Production Line,300000m3/A Ceramsite Production Line,300000m3/A LECA Production Line |
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Product Description
Professional Supplier Complete Plants Shale LECA Ceramsite Production Line
Shale LECA Ceramsite Production Line Product Description:
The company produces other kilns with the diameter1-5 meters, widely applies in the metallurgy, the chemical industry, bears professions and so on material, Ceram site, papermaking. This kind of kiln’s supporting is divided into two forms of rolls and skids, the transmission may use direct-current or the exchange frequency conversion velocity modulation, and has many kinds of form seals to adapt the different operating mode.
Our company could also meet different needs from different customer to produce Non-standard kiln.
Rotary kiln is composed of cylinder, gears, supports device, kiln liner and kiln tail sealing equipment, kiln head hood, and combustion.
Cylinder as heated pivoting part, made of high-quality carbon steel plate, is supported on the first or some gear in order to control the turning of cylinder. Gearing gyrate according to process-required rotating speed by ring gear in the middle of cylinder. Because of the need of installation or maintenance, bigger rotary kiln has auxiliary gears, which makes cylinder gyrate more slowly. To prevent cold air come in and dust overflow, the reliable kiln tail and head sealing equipment is installed on feed and discharge end.
LECA Rotary kiln is thermal equipment to heat materials. It is widely used in the fields of cement, nonferrous metallurgy, ferrous metallurgy, refractory material, chemical, and making-paper.
Shale LECA Ceramsite Production Line Working principle:
The Rotary Kiln is usually working as following : The kiln is a cylindrical vessel, inclined slightly to the horizontal, which is rotated slowly about its axis. The raw material to be processed is fed into the upper end of the cylinder. While the kiln rotates, material gradually goes down towards the lower bottom, and may undergo a certain amount of stirring and mixing. Hot gases pass along the kiln, sometimes in the same direction as the process material (co-current), but usually in the opposite direction (counter-current). The hot gases may be generated in an external furnace, or may be generated by a flame inside the kiln. Such a flame is projected from a burner-pipe (or “firing pipe”) which acts like a large bunsen burner. The fuel for this may be gas, oil or pulverized coal.
Shale LECA Production Line Main Equipment:
| No. | Equipment Name | Model | Qty |
| 1 | Biaxial mixer | Φ500×5000 | 2 Sets |
| 2 | Roller granulator | GL700×600 | 1 Set |
| 3 | Toothed Roller Crusher | 2PDG600×750 | 1 Set |
| 4 | Plug-in rotary kiln | (Φ2.8×20+Φ2.4×20)+Φ3.0×22m | 1 Set |
| 5 | Rotary Cooler | Φ2.5×30.5m | 1 Set |
Shale LECA Production Line Specifications:
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Capacity Equipment parameters |
Annual capacity (m³/a) |
15000 |
25000 |
35000 |
50000 |
100000 |
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Plug-in Rotarykiln |
Specification |
Preheat kiln (m) |
Φ1.25×18 | Φ1.55×20 | Φ1.8×22 | Φ2×24 | Φ3×20 Φ2.5×12 |
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Calcination kiln (m) |
Φ1.6×14 | Φ1.9×16 | Φ2.2×18 | Φ2.5×20 | Φ3×22 | ||
| Capacity (m³/h) | 2.21 ～ 2.96 | 3.27～ 4.36 | 4.42 ～ 5.9 | 5.57～ 7.41 | 9.85 ～ 13.13 | ||
| Slope (%) | 3.5 ～ 4 | ||||||
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Rotation speed (r/min) |
Preheat kiln | 1 ～ 5 | 1 ～ 5 | 1 ～ 5 | 1 ～ 3 | 1 ～ 5 | |
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Calcination kiln |
1 ～ 5 | 1 ～ 5 | 1 ～ 5 | 1.2 ～ 3.6 | 0.9 ～ 2.7 | ||
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Calcination temperature (℃ ) |
1100 ～ 1200 |
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Shale LECA Ceramsite Production Line Product feature:
1. Support device: advanced shaft structure, automatic temperature measuring device and electrical heating.
2. Catch wheel: including two kinds mechanical wheel and hydraulic pressure.
3. Gears: single or double. Control the rotating speed by variable motor, DE machine and frequency variable motor. Be reliable, energy –saving, and efficient.
4. Cylinder tyre bolster: lower bolster has three types: fixed, zoom and floating. The structure is simple, replacement is convenient and won’t hurt cylinder.
5. Sealing equipment: there are many kinds for choice according to kiln models, including air cylinder edge sealing, spring edge sealing, and graphite block sealing and combination for above. The feather is adaptive for cylinder rotating and swing. And sealing effect is very good.