Place of Origin:
CHINA
Brand Name:
ZK
Certification:
ISO,CE
Model Number:
Cement Clinker Grinding Station
3000 T/D Enverinomental Friendly Cement Clinker Grinding Station Complete Plants
Cement Clinker Grinding Station Introduction:
Cement clinker grinding plant (Clinker Grinding Station) acts as an individual production line in the last period of the cement production process. In the finished product period, the cement clinker is ground by adding moderate mixing materials and then transforms to the finished cement (cement Portland).
Cement Clinker Grinding Station Schemes:
1. Plan A
Big block material by the jaw crusher broken, the elevator will material sent to the storage hopper, then through quantitative continuous vibrating feeder evenly into the indoor host grinding of grinding, grinding the powder after being taken away by fan.
According to the classification of the analyzer, the fine powder is separated and collected by the pipeline into the large cyclone collector, and then the powder pipe is discharged as the finished powder.
2. Plan B
Material after broken jaw crusher by bucket elevator sent to the storage bin, through the electromagnetic vibrating feeder grinding materials uniform, quantitative, and continuously to the grinding powder main body, after the grinding powder under the action of blower blows the classifier for separation, after the separation of unqualified powder back to grinding, qualified fine powder by the pipe to the storage bin, finally by the discharge valve output is the finished product.
Cement Clinker Grinding Station Production Process:
There are three procedures of the Cement Clinker Grinding Station: raw material preparation, clinker burning and cement making. The production technology of the silicate cement is regarded as the representative one in the cement industry. It uses the limestone and clay as the main raw materials which are crushed, dosed and ground to be the primary raw materials. Then they are burnt to be clinker inside the cement kiln, and by adding certain gypsum (sometimes the mixed material or admixture) and do fine grinding, we get the finished products.
The cement grinding technology is adopted by investors as circuit cement grinding processing, which have various advantages like high manufacture ability, high automation level, good production quality, less energy consumption, more industry waste using quantity, so have been as the main technology of world-wide cement manufacture.
The cement manufacture process of grinding station, have be adopt open circuit manufacture process, and mostly application is closed circuit manufacture process which meaning ball mill grinding system match with air classifier.
As for the cement producing scale is bigger and bigger, the roller mill is widely used in the grinding system, which will reduce the feeding size of ball mill, greatly increase the producing capacity and decrease grinding energy consumption.
Cement Clinker Grinding Station Specifications:
No. | Item | Unit | Closed circuit production | ||||
1 | Factory capacity | ×10³t/a | 100 | 160 | 250 | 350 | 500 |
2 | Main material usage | ||||||
① | Clinker | t/a | 80000 | 128000 | 200000 | 280000 | 400000 |
② | Gypsum | t/a | 5000 | 8000 | 12500 | 17500 | 25000 |
③ | Pozzolana | t/a | 15000 | 24000 | 37500 | 52500 | 75000 |
3 | Energy consumption | ||||||
① | Fresh water | t/a | 4000 | 7000 | 9000 | 12000 | 17000 |
② | Electrical | kWh/a | 3600000 | 5700000 | 8500000 | 1200000 | 17000000 |
4 | Layout transportation | ||||||
① | Land area | ㎡ | 15000 | 18000 | 20000 | 22000 | 24000 |
5 | Project invest | ||||||
① | Production line total invest | Ten | 600 | 1000 | 1500 | 2000 | 2850 |
thousand | |||||||
6 | Workers | 30 | 35 | 35 | 35 | 35 | |
7 | Main equipment | ||||||
① | Ball mill | Φ2.2×6.5m | Φ2.4×11m | Φ3×11m | Φ3.2×13m | Φ3.5×13m | |
14t/h | 24t/h | 35t/h | 50t/h | 70t/h | |||
380kW | 630kW | 1250kW | 1600kW | 2000kW | |||
② | Belt conveyor | B500 | B650 | B650 | B800 | B1000 | |
③ | Mill outlet bucket elevator | TH315 | TH400 | NE100 | NE150 | NE200 | |
④ | Air classifier | NHX400 | NHX600 | NHX700 | NHX800 | NHX1000 | |
(Osepa N250) | (Osepa N500) | (Osepa N750) | (Osepa N1000) | (Osepa N1500) | |||
⑤ | Bag filter | PPC32-4 | PPC32-6 | PPC64-5 | PPC64-6 | PPC64-7 | |
(PPC64-6) | (PPC96-7) | (PPC96-2×5) | (PPC96-2×6) | (PPC96-2×10) | |||
⑥ | Finished production bucket elevator | TH250 | TH315 | NE50 | NE100 | NE100 | |
⑦ | Screw conveyor | LS400 | LS400 | LS500 | - | - | |
⑧ | Packer | Three nozzle | Four nozzle | Six nozzle | Eight nozzle | Eight nozzle | |
⑨ | Belt weigher | B500×2000 | B650×2500 | B800×2500 | B800×2500 | B1000×3500 |
Cement Clinker Grinding Station Our Advantages:
1. Minimize Investment Cost
Due to rising energy costs and ever stricter energy and environmental regulations, alternative fuel technology is rapidly becoming an important factor in controlling costs. To gain a competitive edge, many cement producers worldwide have set ambitious targets for increasing their future usage of alternative fuels – both waste-derived fuel and biomass. We are a technological leader in this field. We invest substantially in researching and developing alternative fuel technology, and many of our market-leading products are specially designed for use with alternative fuels.
2. Emission Reducing
We provides emissions testing services to help determine if plants need to take emissions-reducing measures. For existing plants, we measure current emissions and make improvement recommendations. For new Cement Clinker Grinding Station, we utilize the best predictive model in the industry, which calculates with great accuracy what the actual levels will be once the plant is up and operating at full capacity.
3. High degree of automation
There is no manual operation in the process of mill running, which realizes the automatic control with long-term, stable, effective, makes milling process more stable, realizes fine work of production.
We design and manufacture equipment for Cement Clinker Grinding Station, for which the capacity varies from 50t/d to 3000t/d.
Send your inquiry directly to us