Henan Zhengzhou Mining Machinery CO.Ltd 86-371-55902868 lwy@hnzkjq.cn
AC Motor Ceramic Sand Fly Ash LECA Production Line

AC Motor Ceramic Sand Fly Ash LECA Production Line

  • High Light

    Fly Ash LECA Production Line

    ,

    ceramic sand LECA Production Line

  • Product Name
    LECA Production Line
  • Capacity
    10,000-300,000(m3/a)
  • Material
    Clay, Fly Ash
  • After-sales Service Provided
    Engineers Available To Service Machinery Overseas
  • Warranty
    12 Months
  • Spare Parts
    Supply All Using Life
  • Motor Type
    AC Motor
  • Voltage
    Local Voltage
  • Shipping Port
    Shanghai, Qingdao, Tianjin
  • Installation
    Under Supervision Of Our Engineer
  • Place of Origin
    China
  • Brand Name
    ZK
  • Certification
    CE ISO Certification
  • Model Number
    LECA Production Line
  • Minimum Order Quantity
    1 Set
  • Price
    Negotiable
  • Packaging Details
    Export standard container or as customers' requirements
  • Delivery Time
    30 days
  • Payment Terms
    L/C, D/A, D/P, T/T, Western Union, MoneyGram
  • Supply Ability
    30 Set / Sets per Month

AC Motor Ceramic Sand Fly Ash LECA Production Line

Customized Multifunctional Stable Running Fly Ash LECA Production Line

 

Application of LECA
We also called eramisite as ceramic sand, which is a kind of ceramic particle product with high fracturing intensity, and lightweight aggregate. Ceramisite has excellent properties, such as low density, lightweight, fire prevention, earthquake prevention, high cylinder pressure,high porosity, tall softening coefficient, good frost resistance etc. So ceramisite is widely used in building materials, gardening, refractory insulation materials, Chemical, oil, and other departments.

 

 

 

How to Produce the LECA Ceramisite
Thewholeprocess is start from crushing, drying, mixing, grinding, granulating, drying, screening, calcining, cooling, packing
1. Crushing is to use the jaw crusher, roller crusher, impact crusher, fine crusher to crush the big size materials to the suitable size for grinding.
2. Sometimes we need a dryer to reduce the moisture in the raw material, which we can use rotary dryer or 3 drum dryer
3. Grinding the dried material out from the dryer, which we can use raymond mill or ball mill
4. Mixing the powder by suitable proportion, which we can use double shaft mixer
5. Use the granulator to make granules or balls, which we can use disc granulator, drum granulator, roller granulator.
6. If the granules are wet, it is better to dry by rotary dryer
7. Before calcine, the unqualified granules are screened out by the rotary drum screen,then
return back to the crusher to crush again for granulator:
8. Rotary kiln for calcine
9. Cooling granules by a rotary cooler
10. Packing the final products according to the client's needs.

AC Motor Ceramic Sand Fly Ash LECA Production Line 0

 

OUR ADVANTAGES
1. Energy-saving environment friendly:
Advanced production process and large capacity for single production line with low heat loss. The advanced bag type dust collector, which is equipped in LECA equipment, keeps exhaust gas below 30mg/Nm3. The energ ysaving vertical preheater is equipped in LECA production line with advanced process, and reasonable design and high level technology.

2. High degree of automation: LECA production line is fitted with temperature and pressure monitoring instrumentation, operating parameters of the computer display, and is capable of using advanced computer control to achieve automatic operation of the entire system.

3. Lost investment: Based on the features of Light Expanded Clay Aggregate (LECA), double-cylinder insert type rotary kiln controls the preheating and calcination process.

 

 

Parameter

 

No Indicator Unit Value
1 Capacity m3/a 15,000 25,000 35,000 50,000 100,000
2 Product            
LECA (Light Expanded Clay Aggregate) m3/a 15,000 25,000 35,000 50,000 100,000
3 Main Fuel and raw material consumption            
Clay t/a 8,800 14,700 20,500 29,400 58,800
Shale t/a 8,300 13,900 19,400 27,800 55,600
Coal t/a 1,360 2,270 3,180 4,540 9,080
4 Power Consumption            
Fresh Water t/a 1,000 1,500 2,500 3,000 6,000
Power kWh/a 187,500 312,500 875,000 1,250,000 2,500,000
5 Employee Qty Needed a 25 25 23 23 22

 

 

AC Motor Ceramic Sand Fly Ash LECA Production Line 1

 

 

 

LECA Rotary kiln​ Specifications:

Model Capacity
(t/h)
Rotation Speed
(rpm)
Support Quantity Gear Box Motor Power
(kw)
Model
Ø1.6×32m 0.8-1.5 0.58-2.85 3 Groups ZQ75-50 YCTZ50-4A 18.5
Ø1.9×39m 1.6-4 0.53-1.59 3 Groups ZQ125-7 YCT315-4A 37
Ø2.2×45m 2.5-8 0.214-1.64 3 Groups Main ZS125-5
Auxiliary ZQ40-40
Main YCT315-4B
AuxiliaryY112M-4
45
4
Ø2.5×50m 7.5-15 0.62-1.5 3 Groups Main ZS165-5
Auxiliary ZS50-1
Main YCT355-4A
Auxiliary Y160M-6
55
7.5
Ø2.8×55m 8.5-17 0.62-1.5 3 Groups Main ZS165-6
Auxiliary ZS50-1
Main YCT355-4B
Auxiliary Y160L-6
75
11
Ø3×60m 17-20 0.5-1.5 4 Groups Main ZS165-3
Auxiliary ZS50-1
Main ZSN-280-11B
Auxiliary Y160L-6
125
11
Ø3.2×50m 20-50 0.788-3.938 3 Groups Main NZS995-28VBR
Auxiliary ZL50-9-2
Main ZSN4-280-21B
Auxiliary Y180L-6
160
15
Ø3.6×55m 30-92 0.39-3.9 3 Groups Main ZSY500-40
Auxiliary ZSY180-31.5
Main ZSN-315-072
Auxiliary Y180L-4
250
22
Ø4.0×60m 32-105 0.39-3.9 3 Groups Main ZSY630-35.5
Auxiliary ZL65-16
Main ZSN4-355-092
Auxiliary Y200L-4
315
30