Fly Ash LECA Production Line Low Power Consumption High Degree Of Automation
|Place of Origin:||China|
|Certification:||CE ISO Certification|
|Model Number:||Various models|
Payment & Shipping Terms:
|Minimum Order Quantity:||1 Set|
|Packaging Details:||Export standard container or as customers' requirements|
|Delivery Time:||30 days|
|Payment Terms:||L/C, D/A, D/P, T/T, Western Union, MoneyGram|
|Supply Ability:||100 Set / Sets per Month|
|Condition:||New||After-sales Service Provided:||Engineers Available To Service Machinery Overseas|
|Main Equipment:||Rotary Kiln, Vibrating Screen, Granulator||Application:||Light Wall Panel, Flowers|
|Final Products:||0-4mm, 4-12mm, 12-25mm||Voltage:||220V/380V/440|
|Product Name:||Rotary Lime Kiln, Leca Rotary Kiln|
ceramsite production line,
ceramic production line
Advanced Design Fly Ash Leca Production Line Plant Supplier
Introduction of LECA Production Line
Production Process of the Leca Plant:
1. Raw Material Process
The main raw material is clay or slurry. Building clay (or slurry) storage shell and flyash storage yard, we get the material by loader and do the proper mixing ration. And then the material will be fed into silo.When the clay size is too big, it should be crushed by roller crusher to get small size.
2. Mixing and Granulating
Set up an apron feeder under the hopper. Feed the material into a double shaft mixer. Then the material fall into a double roller granulator to become 5-10mm sphere shape material. And then they are fed to an insert type rotary kiln by belt conveyor.
3. Preheating and burning.
When the sphere shaper material enter into the preheating kiln by chute. The moisture will be dried and then the material will be fed into the burning kiln to become the Light Expanded Clay Aggregate (LECA) with bulk density of 500kg/m3.
Light Expanded Clay Aggregate (LECA) outlet from the kiln will be fed into the cooler. Cooler shall adopt the single drum cooler, vertical cooler, grate cooler and etc.
5. Fuel Combustion
Coal, natural gas and biomass fuel are good choices as fuel.
6. Kiln Inlet Dust Collect
Gas from kiln inlet will be processed by air cooler machine and then sent to the bag filter for dedusting. And then it will be sent to the air.
7. Final Product Screening and Packing.
The Light Expanded Clay Aggregate (LECA) outlet from rotary cooler and then fed into a vibration screen (or rotary screen). They will be screened into the size of 5mm, 15mm and 25mm. The different size will be packed in different bags, which will loaded for sales.
|①||LECA (Light Expanded Clay Aggregate)||m3/a||15,000||25,000||35,000||50,000||100,000|
|3||Main Fuel and raw material consumption|
|5||Employee Qty Needed||a||25||25||23||23||22|
Main Equipment - LECA Rotary kiln
LECA (Light Expanded Clay Aggregate) as a new environmental protection material is widely used in the construction field. It can be made of wallboard, brick and other new wallboard material. It also can be used for insulation, floor, lightweight concrete, water treatment and etc. Rotary kiln is the key equipment in the LECA production. The performance will affect the final LECA quality and production cost directly.
OUR ADVANTAGE of LECA Rotary kiln
1. Rotary kiln drive adopts frequency conversion speed adjustment. High efficient and low power consumption.
2. Low unit product fuel energy consumption.
3. Minus pressure operation and low powder dust pollution;
4. Simple process flow chart. Complete drying, granulating, burning simultaneously.
5. Compact layout, light system equipment weight and low investment.
LECA Rotary kiln Specifications:
|Support Quantity||Gear Box||Motor||Power
|Ø2.2×45m||2.5-8||0.214-1.64||3 Groups||Main ZS125-5
|Ø2.5×50m||7.5-15||0.62-1.5||3 Groups||Main ZS165-5
|Ø2.8×55m||8.5-17||0.62-1.5||3 Groups||Main ZS165-6
|Ø3×60m||17-20||0.5-1.5||4 Groups||Main ZS165-3
|Ø3.2×50m||20-50||0.788-3.938||3 Groups||Main NZS995-28VBR
|Ø3.6×55m||30-92||0.39-3.9||3 Groups||Main ZSY500-40
|Ø4.0×60m||32-105||0.39-3.9||3 Groups||Main ZSY630-35.5