Henan Zhengzhou Mining Machinery CO.Ltd 86-371-55902868 lwy@hnzkjq.cn
High Efficiency LECA Production Line , Sludge Ceramsite Production Line

High Efficiency LECA Production Line , Sludge Ceramsite Production Line

  • High Light

    sand production line

    ,

    ceramic production line

  • Condition
    New
  • After-sales Service Provided
    Engineers Available To Service Machinery Overseas
  • Warranty
    12 Months
  • Capacity
    15,000-100,000 (m3/a)
  • Material
    Clay, Slurry, Shale
  • Main Equipment
    Rotary Kiln, Vibrating Screen, Granulator
  • Application
    Building Materials Industry, LECA Plant
  • Voltage
    220V/380V/440
  • Product Name
    Rotary Lime Kiln, Leca Rotary Kiln
  • Place of Origin
    China
  • Brand Name
    ZK
  • Certification
    CE ISO Certification
  • Model Number
    Various models
  • Minimum Order Quantity
    1 Set
  • Price
    Negotiable
  • Packaging Details
    Export standard container or as customers' requirements
  • Delivery Time
    30 days
  • Payment Terms
    L/C, D/A, D/P, T/T, Western Union, MoneyGram
  • Supply Ability
    100 Set / Sets per Month

High Efficiency LECA Production Line , Sludge Ceramsite Production Line

Best Manufacturer Sludge Leca Ceramsite Production Line Plant

 

Light Expanded Clay Aggregate Production Line: When the raw material is clay or slurry, the production flow chart shall be consist of raw material process, mixing, granulating, insert type rotary kiln burning process, cooling process, screening and bag packing; When the raw material is shale, the production flow chart shall be consist of crushing, screening, single rotary kiln burning process, cooling process, screening and bag packing. The fuel could be coal, nature gas, biomass fuel and etc.

 

High Efficiency LECA Production Line , Sludge Ceramsite Production Line 0

 

Production Process Flow Chart

High Efficiency LECA Production Line , Sludge Ceramsite Production Line 1


Production Process of the Leca Plant:

1. Raw Material Process
The main raw material is clay or slurry. Building clay (or slurry) storage shell and flyash storage yard, we get the material by loader and do the proper mixing ration. And then the material will be fed into silo.When the clay size is too big, it should be crushed by roller crusher to get small size.

2. Mixing and Granulating
Set up an apron feeder under the hopper. Feed the material into a double shaft mixer. Then the material fall into a double roller granulator to become 5-10mm sphere shape material. And then they are fed to an insert type rotary kiln by belt conveyor.

3. Preheating and burning.
When the sphere shaper material enter into the preheating kiln by chute. The moisture will be dried and then the material will be fed into the burning kiln to become the Light Expanded Clay Aggregate (LECA) with bulk density of 500kg/m3.

4. Cooling
Light Expanded Clay Aggregate (LECA) outlet from the kiln will be fed into the cooler. Cooler shall adopt the single drum cooler, vertical cooler, grate cooler and etc.

5. Fuel Combustion
Coal, natural gas and biomass fuel are good choices as fuel.

6. Kiln Inlet Dust Collect
Gas from kiln inlet will be processed by air cooler machine and then sent to the bag filter for dedusting. And then it will be sent to the air.

7. Final Product Screening and Packing.
The Light Expanded Clay Aggregate (LECA) outlet from rotary cooler and then fed into a vibration screen (or rotary screen). They will be screened into the size of 5mm, 15mm and 25mm. The different size will be packed in different bags, which will loaded for sales.

 

 

Parameter

No Indicator Unit Value
1 Capacity m3/a 15,000 25,000 35,000 50,000 100,000
2 Product            
LECA (Light Expanded Clay Aggregate) m3/a 15,000 25,000 35,000 50,000 100,000
3 Main Fuel and raw material consumption            
Clay t/a 8,800 14,700 20,500 29,400 58,800
Shale t/a 8,300 13,900 19,400 27,800 55,600
Coal t/a 1,360 2,270 3,180 4,540 9,080
4 Power Consumption            
Fresh Water t/a 1,000 1,500 2,500 3,000 6,000
Power kWh/a 187,500 312,500 875,000 1,250,000 2,500,000
5 Employee Qty Needed a 25 25 23 23 22