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Complete Plants Shale 300000m3/a LECA Ceramsite Production Line

Product Details:
Place of Origin: China
Brand Name: ZK
Certification: CE ISO Certification
Model Number: LECA Production Line
Payment & Shipping Terms:
Minimum Order Quantity: 1 Set
Price: Negotiable
Packaging Details: Export standard container or as customers' requirements
Delivery Time: 35 days
Payment Terms: L/C, D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability: 15 Set / Sets per Month
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Detail Information

Product Name: Shale LECA Ceramsite Production Line Capacity: 5,000-300,000(m3/a)
Material: Lay, Sludge, Shale, Fly Ash Installation: Under Supervision Of Our Engineer
Advantage: High Degree Of Automation Field: Ceramic Proppant
Kiln Model: Dia 3X48m Solution: Customized
High Light:

LECA Ceramsite Production Line

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300000m3/A Ceramsite Production Line

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300000m3/A LECA Production Line

Product Description

Professional Supplier Complete Plants Shale LECA Ceramsite Production Line

 

Shale LECA Ceramsite Production Line Product Description:
The company produces other kilns with the diameter1-5 meters, widely applies in the metallurgy, the chemical industry, bears professions and so on material, Ceram site, papermaking. This kind of kiln’s supporting is divided into two forms of rolls and skids, the transmission may use direct-current or the exchange frequency conversion velocity modulation, and has many kinds of form seals to adapt the different operating mode.

Our company could also meet different needs from different customer to produce Non-standard kiln.


Rotary kiln is composed of cylinder, gears, supports device, kiln liner and kiln tail sealing equipment, kiln head hood, and combustion.


Cylinder as heated pivoting part, made of high-quality carbon steel plate, is supported on the first or some gear in order to control the turning of cylinder. Gearing gyrate according to process-required rotating speed by ring gear in the middle of cylinder. Because of the need of installation or maintenance, bigger rotary kiln has auxiliary gears, which makes cylinder gyrate more slowly. To prevent cold air come in and dust overflow, the reliable kiln tail and head sealing equipment is installed on feed and discharge end.

 

LECA Rotary kiln is thermal equipment to heat materials. It is widely used in the fields of cement, nonferrous metallurgy, ferrous metallurgy, refractory material, chemical, and making-paper.

 

Shale LECA Ceramsite Production Line Working principle:
The Rotary Kiln is usually working as following : The kiln is a cylindrical vessel, inclined slightly to the horizontal, which is rotated slowly about its axis. The raw material to be processed is fed into the upper end of the cylinder. While the kiln rotates, material gradually goes down towards the lower bottom, and may undergo a certain amount of stirring and mixing. Hot gases pass along the kiln, sometimes in the same direction as the process material (co-current), but usually in the opposite direction (counter-current). The hot gases may be generated in an external furnace, or may be generated by a flame inside the kiln. Such a flame is projected from a burner-pipe (or “firing pipe”) which acts like a large bunsen burner. The fuel for this may be gas, oil or pulverized coal.

 

Shale LECA Production Line Main Equipment:

No. Equipment Name Model Qty
1 Biaxial mixer Φ500×5000 2 Sets
2 Roller granulator GL700×600 1 Set
3 Toothed Roller Crusher 2PDG600×750 1 Set
4 Plug-in rotary kiln (Φ2.8×20+Φ2.4×20)+Φ3.0×22m 1 Set
5 Rotary Cooler Φ2.5×30.5m 1 Set

 

Shale LECA Production Line Specifications:

Capacity

Equipment parameters

Annual

capacity

(m³/a)

 

15000

 

25000

 

35000

 

50000

 

100000

 

 

 

 

Plug-in

Rotarykiln

 

Specification

Preheat kiln

(m)

Φ1.25×18 Φ1.55×20 Φ1.8×22 Φ2×24 Φ3×20 Φ2.5×12

Calcination

kiln

(m)

Φ1.6×14 Φ1.9×16 Φ2.2×18 Φ2.5×20 Φ3×22
Capacity (m³/h) 2.21 2.96 3.274.36 4.42 5.9 5.577.41 9.85 13.13
Slope (%) 3.5 4

Rotation

speed

(r/min)

Preheat kiln 1 5 1 5 1 5 1 3 1 5

Calcination

kiln

1 5 1 5 1 5 1.2 3.6 0.9 2.7

Calcination temperature

()

 

1100 1200

Complete Plants Shale 300000m3/a LECA Ceramsite Production Line 0Complete Plants Shale 300000m3/a LECA Ceramsite Production Line 1Complete Plants Shale 300000m3/a LECA Ceramsite Production Line 2

 

Shale LECA Ceramsite Production Line Product feature:
1. Support device: advanced shaft structure, automatic temperature measuring device and electrical heating.
2. Catch wheel: including two kinds mechanical wheel and hydraulic pressure.
3. Gears: single or double. Control the rotating speed by variable motor, DE machine and frequency variable motor. Be reliable, energy –saving, and efficient.
4. Cylinder tyre bolster: lower bolster has three types: fixed, zoom and floating. The structure is simple, replacement is convenient and won’t hurt cylinder.
5. Sealing equipment: there are many kinds for choice according to kiln models, including air cylinder edge sealing, spring edge sealing, and graphite block sealing and combination for above. The feather is adaptive for cylinder rotating and swing. And sealing effect is very good.

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