China Active Lime Production Line manufacturer

220V 380V Energy Saving LECA Ceramsite Production Line

Product Details:
Place of Origin: China
Brand Name: ZK
Certification: CE ISO Certification
Payment & Shipping Terms:
Minimum Order Quantity: 1 Set
Price: Negotiable
Packaging Details: Export standard container or as customers' requirements
Delivery Time: 30 days
Payment Terms: L/C, D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability: 10 Set / Sets per Month
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Detail Information

Product Name: LECA Ceramsite Production Line Capacity: 5,000-250,000(m3/a)
Material: Clay, Sludge, Shale, Fly Ash Equipment Condition: New
After-sales Service Provided: Engineers Available To Service Machinery Overseas Warranty: 12 Months
Spare Parts: Supply All Using Life Voltage: 220V/380V/440

Product Description

New Environmentally-Friendly And Energy-Saving LECA Ceramsite Production Line

 

Production Process of the Leca Plant:
1. Raw Material Process. The main raw material is clay or slurry.
2. Mixing and Granulating. The material fall into a double roller granulator to become 5-10mm sphere shape material.
3. Preheating and burning. The sphere shaper material enter into the preheating kiln by chute.
4. Cooling. Cooler shall adopt the single drum cooler, vertical cooler, grate cooler and etc.
5. Fuel Combustion.Coal, natural gas and biomass fuel are good choices as fuel.
6. Kiln Inlet Dust Collect. Gas processed by air cooler machine and then sent to the bag filter for dedusting.
7. Final Product Screening and Packing. The Light Expanded Clay Aggregate will be screened into the size of 5mm, 15mm and 25mm.

220V 380V Energy Saving LECA Ceramsite Production Line

OUR ADVANTAGES
Since 2005, we, ZK Corp had been involved in the ceramsite industry and commit to the research and development of the equipment for industrial solid waste disposal and for energy saving research, so that solid waste can be treated with harmlessness, reduction and resource reusing. Our LECA equipment have been widely used in Chinese LECA manufactures and won the good reputation from customers. We have begun the exported business since 2010 and create the good economic benefit. We adopt the energy saved technology and get the good efficiency.

1. Energy-saving environment friendly:
Advanced production process and large capacity for single production line with low heat loss. The advanced bag type dust collector, which is equipped in LECA equipment, keeps exhaust gas below 30mg/Nm3. The energ ysaving vertical preheater is equipped in LECA production line with advanced process, and reasonable design and high level technology.

2. High degree of automation: LECA production line is fitted with temperature and pressure monitoring instrumentation, operating parameters of the computer display, and is capable of using advanced computer control to achieve automatic operation of the entire system.

3. Lost investment: Based on the features of Light Expanded Clay Aggregate (LECA), double-cylinder insert type rotary kiln controls the preheating and calcination process.

 

 

 

Parameter

 

No Indicator Unit Value
1 Capacity m3/a 15,000 25,000 35,000 50,000 100,000
2 Product            
LECA (Light Expanded Clay Aggregate) m3/a 15,000 25,000 35,000 50,000 100,000
3 Main Fuel and raw material consumption            
Clay t/a 8,800 14,700 20,500 29,400 58,800
Shale t/a 8,300 13,900 19,400 27,800 55,600
Coal t/a 1,360 2,270 3,180 4,540 9,080
4 Power Consumption            
Fresh Water t/a 1,000 1,500 2,500 3,000 6,000
Power kWh/a 187,500 312,500 875,000 1,250,000 2,500,000
5 Employee Qty Needed a 25 25 23 23 22

 

Main Equipment - LECA Rotary Kiln

LECA (Light Expanded Clay Aggregate) as a new environmental protection material is widely used in the construction field. It can be made of wallboard, brick and other new wallboard material. It also can be used for insulation, floor, lightweight concrete, water treatment and etc. Rotary kiln is the key equipment in the LECA production. The performance will affect the final LECA quality and production cost directly.

 

 

 

LECA Rotary kiln​ Specifications:

 

Model Capacity
(t/h)
Rotation Speed
(rpm)
Support Quantity Gear Box Motor Power
(kw)
Model
Ø1.6×32m 0.8-1.5 0.58-2.85 3 Groups ZQ75-50 YCTZ50-4A 18.5
Ø1.9×39m 1.6-4 0.53-1.59 3 Groups ZQ125-7 YCT315-4A 37
Ø2.2×45m 2.5-8 0.214-1.64 3 Groups Main ZS125-5
Auxiliary ZQ40-40
Main YCT315-4B
AuxiliaryY112M-4
45
4
Ø2.5×50m 7.5-15 0.62-1.5 3 Groups Main ZS165-5
Auxiliary ZS50-1
Main YCT355-4A
Auxiliary Y160M-6
55
7.5
Ø2.8×55m 8.5-17 0.62-1.5 3 Groups Main ZS165-6
Auxiliary ZS50-1
Main YCT355-4B
Auxiliary Y160L-6
75
11
Ø3×60m 17-20 0.5-1.5 4 Groups Main ZS165-3
Auxiliary ZS50-1
Main ZSN-280-11B
Auxiliary Y160L-6
125
11
Ø3.2×50m 20-50 0.788-3.938 3 Groups Main NZS995-28VBR
Auxiliary ZL50-9-2
Main ZSN4-280-21B
Auxiliary Y180L-6
160
15
Ø3.6×55m 30-92 0.39-3.9 3 Groups Main ZSY500-40
Auxiliary ZSY180-31.5
Main ZSN-315-072
Auxiliary Y180L-4
250
22
Ø4.0×60m 32-105 0.39-3.9 3 Groups Main ZSY630-35.5
Auxiliary ZL65-16
Main ZSN4-355-092
Auxiliary Y200L-4
315
30
 

 

 

 

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