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Medium Scale 3000TPD Cement Production Line On Turnkey Basis

Product Details:
Place of Origin: CHINA
Brand Name: ZK
Certification: ISO,CE
Model Number: Cement Clinker Grinding Station
Payment & Shipping Terms:
Minimum Order Quantity: 1 Set
Price: Negotiable
Packaging Details: Export standard container or as customers' requirements
Delivery Time: 30days
Payment Terms: L/C, D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability: 10 per month
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Detail Information

Name: Medium Scale Saving Energy Cement Clinker Grinding Station Capacity: 50 T/d-3000 T/d
Feature: Reliable Operation, Saving Energy Can Handle Material: Limestone,Clay,Gypsum,Fly Ash,Slag
Advantage: High Degree Of Automation Business Scope: Design, Manufacturer, Onsite Guidance
Shipping Port: Shanghai, Qingdao, Tianjin Voltage: 220V/380V/440V
High Light:

3000TPD Cement Production Line

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Medium Scale Cement Production Line

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3000TPD cement processing equipment

Product Description

Medium Scale Saving Energy Cement Clinker Grinding Station On Turnkey Basis

 

 

Cement Clinker Grinding Station Introduction:

Cement clinker grinding plant (Clinker Grinding Station) acts as an individual production line in the last period of the cement production process. In the finished product period, the cement clinker is ground by adding moderate mixing materials and then transforms to the finished cement (cement Portland).

 

 

Cement Clinker Grinding Station Process:

1. Raw Materials

The main raw materials used in the cement manufacturing process are limestone, sand, shale, clay, and iron ore. The main material limestone is usually mined on site while the other minor materials may be mined either on site or in nearby quarries. Another source of raw materials is industrial by-products. The use of by-product materials to replace natural raw materials is a key element in achieving sustainable development.

 

2. Raw Material Preparation

Mining of limestone requires the use of drilling and blasting techniques. The blasting techniques use the latest technology to insure vibration, dust, and noise emissions are kept at a minimum. Blasting produces materials in a wide range of sizes from approximately 1.5 meters in diameter to small particles less than a few millimeters in diameter.

Material is loaded at the blasting face into trucks for transportation to the crushing plant. Through a series of crushers and screening, the limestone is reduced to a size less than 100 mm .

Depending on size, the minor materials (sand, shale, clay, and iron ore) may or may not be crushed before being stored in separate areas.

 

3. Crushing And Pre-homogenization.

Most of the raw materials must be first crushed before being used to make cement. These raw materials include limestone, clay, iron ore, coal and etc. Limestone is the largest amount of raw materials to make cement. According to the raw materials' different particles and hardness, there are many crushers used in crushing these raw materials, such as jaw crusher, impact crusher, cone crusher and vertical shaft impact crusher and etc.

 

4. Raw Material Homogenization.

In the process of new dry cement production, the stability of pit entry clinker raw material component is the premise of the whole system. Raw material homogenization system plays very important role in the stability of pit entry clinker raw material component.

 

5. Preheater And Calciner

Raw material preheating and decomposition is completed by preheater, which can improve the kiln system productivity and reduce heat consumption of clinker Purposes.

 

6. Cement Clinker Burning.

Raw material is carried out into the rotary kiln clinker for completion after preheating in the preheater and pre-decomposition.

 

7. Cement Clinker Grinding

Cement Grinding is the last process of cement production line, also the most power consuming process. Its main function is to grind the cement clinker (and gelling agent, performance tuning materials, etc.) into the appropriate size and a certain particle size distribution, which is for increasing the size of its hydration, accelerating the hydration rate and meeting the coagulation, hardening requirements.

8. Cement Packaging.

 

Cement Clinker Grinding Station Specifications:

No. Item Unit Closed circuit production
1 Factory capacity ×10³t/a 100 160 250 350 500
2 Main material usage            
Clinker t/a 80000 128000 200000 280000 400000
Gypsum t/a 5000 8000 12500 17500 25000
Pozzolana t/a 15000 24000 37500 52500 75000
3 Energy consumption            
Fresh water t/a 4000 7000 9000 12000 17000
Electrical kWh/a 3600000 5700000 8500000 1200000 17000000
4 Layout transportation            
Land area 15000 18000 20000 22000 24000
5 Project invest            
Production line total invest Ten 600 1000 1500 2000 2850
    thousand          
6 Workers   30 35 35 35 35
7 Main equipment            
Ball mill   Φ2.2×6.5m Φ2.4×11m Φ3×11m Φ3.2×13m Φ3.5×13m
      14t/h 24t/h 35t/h 50t/h 70t/h
      380kW 630kW 1250kW 1600kW 2000kW
Belt conveyor   B500 B650 B650 B800 B1000
Mill outlet bucket elevator   TH315 TH400 NE100 NE150 NE200
Air classifier   NHX400 NHX600 NHX700 NHX800 NHX1000
      (Osepa N250) (Osepa N500) (Osepa N750) (Osepa N1000) (Osepa N1500)
Bag filter   PPC32-4 PPC32-6 PPC64-5 PPC64-6 PPC64-7
      (PPC64-6) (PPC96-7) (PPC96-2×5) (PPC96-2×6) (PPC96-2×10)
Finished production bucket elevator   TH250 TH315 NE50 NE100 NE100
Screw conveyor   LS400 LS400 LS500 - -
Packer   Three nozzle Four nozzle Six nozzle Eight nozzle Eight nozzle
Belt weigher   B500×2000 B650×2500 B800×2500 B800×2500 B1000×3500

Medium Scale 3000TPD Cement Production Line On Turnkey Basis 0Medium Scale 3000TPD Cement Production Line On Turnkey Basis 1

 

Cement Clinker Grinding Station Our Advantages:
1. High Efficiency
Cement grinding plant has high automation level, the operating process will adopt DCS central control system for adjustment, control and alarm in master control room, then the whole plant have less operator and also increase the working efficiency. The batching system have been adopt automatic quantitative feeding and measuring device, which have increase the material batching accuracy and also stablilizing the production’s quality.

2. Saving Energy
Adopting tube mill or vertical roller mill to producing qualify cement according to the raw material’s condition of clients. Producing system have adopt closed circuit to reduce the energy consumption of cement grinding. The single line scale can be from 15tpd to 1500tpd, which have been covered the cement factory’s different manufacture demand.

3. Environmental protection
Cement Clinker Grinding Station Adoption of High efficiency air classifier and pulse type bag filter have created the circumstance for energy saving and energy consumption reduction.

4. High degree of automation
There is no manual operation in the process of mill running, which realizes the automatic control with long-term, stable, effective, makes milling process more stable, realizes fine work of production.

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