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Complete Cement Production Line 100-300 TPD For Grinding Powder Processing

Product Details:
Place of Origin: CHINA
Brand Name: ZK
Certification: ISO,CE
Model Number: Complete Cement Production Line
Payment & Shipping Terms:
Minimum Order Quantity: 1 Set
Price: Negotiable
Packaging Details: Export standard container or as customers' requirements
Delivery Time: 30days
Payment Terms: L/C, D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability: 10 per month
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Detail Information

Name: Cement Production Line Capacity: 100 T/d-300 T/d
Feature: Reliable Operation Can Handle Material: Limestone, Cement, Gypsum
Equipment Condition: New Business Scope: Design, Manufacturer, Onsite Guidance
Shipping Port: Shanghai, Qingdao, Tianjin Voltage: Local Voltage
High Light:

cement manufacturing plant

,

cement plant equipment

Product Description

100-300 TPD Complete Cement Production Line / Small Cement Production Line

 

 

Introduction:

Can handle material: limestone, cement, gypsum, bentonite, potash feldspar, sodium feldspar, pebble, granite, diabase, calcite, dolomite, barite, talc, quartz sand and other building materials, electric power, mining in the field of grinding powder processing.

 

Schemes:
1. Plan A

Big block material by the jaw crusher broken, the elevator will material sent to the storage hopper, then through quantitative continuous vibrating feeder evenly into the indoor host grinding of grinding, grinding the powder after being taken away by fan.
According to the classification of the analyzer, the fine powder is separated and collected by the pipeline into the large cyclone collector, and then the powder pipe is discharged as the finished powder.

 

Complete Cement Production Line 100-300 TPD For Grinding Powder Processing 0

 

2. Plan B

Material after broken jaw crusher by bucket elevator sent to the storage bin, through the electromagnetic vibrating feeder grinding materials uniform, quantitative, and continuously to the grinding powder main body, after the grinding powder under the action of blower blows the classifier for separation, after the separation of unqualified powder back to grinding, qualified fine powder by the pipe to the storage bin, finally by the discharge valve output is the finished product.

 

 

Complete Cement Production Line 100-300 TPD For Grinding Powder Processing 1

 

Cement Production Process:

1. Raw Materials

The main raw materials used in the cement manufacturing process are limestone, sand, shale, clay, and iron ore. The main material limestone is usually mined on site while the other minor materials may be mined either on site or in nearby quarries. Another source of raw materials is industrial by-products. The use of by-product materials to replace natural raw materials is a key element in achieving sustainable development.

 

2. Raw Material Preparation

Mining of limestone requires the use of drilling and blasting techniques. The blasting techniques use the latest technology to insure vibration, dust, and noise emissions are kept at a minimum. Blasting produces materials in a wide range of sizes from approximately 1.5 meters in diameter to small particles less than a few millimeters in diameter.

Material is loaded at the blasting face into trucks for transportation to the crushing plant. Through a series of crushers and screening, the limestone is reduced to a size less than 100 mm .

Depending on size, the minor materials (sand, shale, clay, and iron ore) may or may not be crushed before being stored in separate areas.

 

3. Crushing And Pre-homogenization.

Most of the raw materials must be first crushed before being used to make cement. These raw materials include limestone, clay, iron ore, coal and etc. Limestone is the largest amount of raw materials to make cement. According to the raw materials' different particles and hardness, there are many crushers used in crushing these raw materials, such as jaw crusher, impact crusher, cone crusher and vertical shaft impact crusher and etc.

 

4. Raw Material Homogenization.

In the process of new dry cement production, the stability of pit entry clinker raw material component is the premise of the whole system. Raw material homogenization system plays very important role in the stability of pit entry clinker raw material component.

 

5. Preheater And Calciner

Raw material preheating and decomposition is completed by preheater, which can improve the kiln system productivity and reduce heat consumption of clinker Purposes.

 

6. Cement Clinker Burning.

Raw material is carried out into the rotary kiln clinker for completion after preheating in the preheater and pre-decomposition.

 

7. Cement Clinker Grinding

Cement Grinding is the last process of cement production line, also the most power consuming process. Its main function is to grind the cement clinker (and gelling agent, performance tuning materials, etc.) into the appropriate size and a certain particle size distribution, which is for increasing the size of its hydration, accelerating the hydration rate and meeting the coagulation, hardening requirements.

8. Cement Packaging.

 

Complete Cement Production Line 100-300 TPD For Grinding Powder Processing 2

 

Specifications:

 

Dry process cement production line (25-200t/d)

Clinker capacity 25t/d 50 t/d 100 t/d 150 t/d 200 t/d
Rotary kiln Specification Φ1.4×33m Φ1.6/1.9×36m Φ2.2×45m Φ2.5×50m Φ3×60m
Capacity 1t/h 2t/h 4t/h 6t/h 8t/h

Calcination

Temperature

(℃)

1450 1450 1450 1450 1450
Raw mill Specification

Φ1.2×4.5m

Open circuit

Φ1.5×5.7m

Open circuit

Φ1.83×6.1m

Open circuit

Φ1.83×6.1m

Closed circuit

Φ2.2×6.5m

Closed circuit

Capacity 1.7t/h 4.5t/h 9t/h 12t/h 16t/h
Motor power 55kW 130kW 210kW 210kW 310kW
Cement mill Specification

Φ1.2×4.5m

Open circuit

Φ1.5×5.7m

Open circuit

Φ1.83×6.1m

Open circuit

Φ1.83×6.1m

Closed circuit

Φ2.2×6.5m

Closed circuit

Capacity 1.4t/h 3.5t/h 6.5t/h 8t/h 12t/h
  Motor power 55kW 130kW 210kW 210kW 310kW

New dry process cement production line (300-1500t/d)

Clinker Capacity 300t/d 700 t/d 1000 t/d 1500 t/d
Pre-heater C1 2-Φ2500 Φ3500 Φ4800 2-Φ4000
C2 Φ3600 Φ4800 Φ4800 Φ5800
C3 Φ3600 2-Φ3700 Φ5200 Φ5800
C4 Φ3600 Φ4800 Φ5200 Φ6200
C5 Φ3600 Φ4800 Φ5200 Φ6200
Pre-calciner Specification Φ2200 Φ2800 Φ4800 Φ5200
Rotary kiln Specification Φ2.8×44m Φ3×48m Φ3.2×50m Φ3.5×54m
Capacity 12.5t/h 30t/h 42t/h 63t/h

Calcination

temperature

(℃)

1450 1450 1450 1450
Raw mill Specification

Vertical roller mill

Φ1700

Dry mill

Φ3.2×7+1.8m

Dry mill

Φ3.5×10m

HRM2800

Vertical roller mill

Capacity 30t/h 50t/h 85t/h 130~160t/h
Motor power 400kW 1000kW 1250kW 1250kW
Cement mill Specification

Φ2.4×13m

Open circuit

Φ3×11m

Closed circuit

Φ3.2×11m

Closed circuit

Φ4.2×13.5m

Closed circuit

Capacity 22t/h 42t/h 64t/h 95t/h
Motor power 800kW 1250kW 1400kW 3550kW

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